Industrial operations already have abundant data. What they lack is the shortest possible distance between what is happening on the floor and the decision it demands. KODAITSU connects existing systems, builds a process-context twin, and puts sovereign Industrial AI beside the equipment — with authority kept in human hands.
KODAITSU at a glance
We respect the systems you already run, integrate the state of the floor into one operating picture, and connect the AI recommendation to human judgement and the improvement cycle.
Designed from the real constraints of equipment, process, quality and logistics — not from a demo.
PLC / SCADA / MES / QMS / ERP connected into one shared context, not ripped out and replaced.
Recommend → decide → execute → learn, built into how the floor actually operates.
The shift · why now
Factories are already rich in data. Yet cross-process understanding and the decisions that depend on it stay fragmented and slow. KODAITSU’s role is not to add more data — it is to shorten the distance to the decision.
Alignment with how you already work
Your improvement culture — real-place, real-thing (現地現物 · genchi genbutsu), standardised work, continuous kaizen — stays the authority. KODAITSU adds an operational layer on top: constant synchronisation, prediction and recommendation, and auditable learning — so the floor can verify an improvement faster, and safely.
An interactive digital twin that links 3D-modelled equipment with floor know-how, used to improve productivity and lead time.
Bring the go-and-see loop to a state where floor improvements can be validated sooner — and every step is recorded.
What the twin does
It links the floor and the digital model in both directions, so an improvement hypothesis can be verified safely before it goes back into operation.
KODA product stack
| 01 CONNECT | PLC / SCADA / MES / QMS / ERP / data platform |
| 02 TWIN | Equipment, process, variant, people and logistics into one shared context |
| 03 INTELLIGENCE | Anomaly detection, prediction, simulation, prioritisation |
| 04 ACTION | Alerts, recommendations, workflow, hand-off to the accountable person |
| 05 GOVERNANCEalways on | Permissions · audit · model evaluation · human approval · continuous improvement |
Reference architecture
Connect, don’t replace. Integrate only the data you need — safely, and in stages.
Use cases
Relate micro-stops, dwell, WIP and sequence changes across processes and surface the early signs of a constraint: where the next bottleneck forms, what to check first, how a change ripples downstream.
AI recommends. Final judgement and andon stay with the floor.
Integrate image, dimension, equipment condition, work history and part lot to organise the before/after pattern and the range of impact.
Early detection · traceability · cause-search support — inspectors keep explainable evidence.
Integrate condition change, failure history, load, cycle and energy consumption, and propose inspection order against risk and production impact.
Equipment state · stop-risk · part life · cycle load · energy per unit.
Connect kanban, racks, AGVs, docks, inventory and process plan, and surface the early signs of shortage, congestion and delay — with alternatives.
What is short, where, when — and which change resolves it with the least ripple.
Human-centred Industrial AI
KODA presents the basis, confidence and range of impact of a recommendation. The authority to approve, execute or stop stays with the floor and its managers.
The result remains as an auditable record, and feeds back into the next improvement and the model’s evaluation.
Integrate — do not rip and replace
KODA preserves your existing lines of responsibility and systems of record.
Security · data · model control
Data sovereignty, permissions, audit and human approval are built in from the first design.
Place the needed processing on the factory side; minimise data movement.
Minimum-privilege access by role, process and purpose.
Input, recommendation, approval and execution kept as a traceable history.
Manage evaluation, thresholds, updates and rollback.
Pilot method
We don’t assume large-scale rollout. We build evidence together with the floor.
Continue, adjust or stop — decided jointly at every gate.
Measurement without hype
We don’t promise ROI up front. We set the improvement target, the measurement method and the comparison baseline together.
Status & claim boundary
We state honestly what exists and what does not. KODAITSU is a governed architecture and model programme, developed for controlled pilots with industrial partners.
“Live”, “deployed” and “validated” are never used without identifying the version, intended use, institution, evidence and date.
The first ask is not a purchase decision — it is a short, honest conversation to find the fit: your target process, the unresolved constraint, and where KODAITSU can help. We’ll come back with a shaped pilot, or tell you plainly we’re not the right fit.